Structural Welding Service
- We specialize in structural welding solutions that meet the highest industry standards.
- We support a wide range of construction and industrial projects - from buildings and bridges to heavy equipment and infrastructure.
- Contact us today to discuss your structural project specifications and request a free quote.
Our Structural Welding Processes
Structural MIG Welding
- Fast and efficient.
- Great for mild steel and large projects.
- Clean welds with less cleanup.
- Best for indoor shop work.
Structural Stick Welding
- Works well outdoors and in tough conditions.
- Ideal for thick steel parts.
- Simple equipment, perfect for on-site jobs.
- Strong and reliable welds.
Structural TIG Welding
- Very precise and clean welds.
- Great for stainless steel and thinner metals.
- Used when appearance matters.
- Requires skilled welding.
Flux-Cored Arc Welding
- Powerful welds for thick materials.
- Good for outdoor and heavy-duty jobs.
- Faster than MIG in some applications.
- Common in construction and equipment welding.
Materials Commonly Used in Structural Welding
Carbon Steel
- Most commonly used material in structural welding.
- Strong, durable, and cost-effective.
- Ideal for buildings, bridges, and heavy structures.
- Easily weldable with all major welding methods.
Stainless Steel
- Corrosion-resistant and long-lasting.
- Common in structures exposed to moisture or chemicals.
- Requires precise welding techniques like TIG or MIG.
- Often used in industrial, food-grade, and architectural applications.
Iron
- Often used in cast or wrought form for structural bases and frameworks.
- Strong and heavy, suitable for load-bearing components.
- Can be welded with stick or MIG methods.
- Less common than steel but still valuable in specific applications.
Aluminum
- Lightweight yet strong and corrosion-resistant.
- Great for structures where weight savings are important.
- Requires skilled welding (especially TIG) due to high heat conductivity.
- Common in transportation, marine, and architectural frames.
Structural Welding Positions
Flat Position (1G or 1F)
- The easiest and most commonly used welding position.
- Workpiece lies flat, and the weld is made from above.
- Provides smooth, clean welds with high efficiency.
- Ideal for structural base plates and flat joints.
Horizontal Position (2G or 2F)
- Weld is applied horizontally along a vertical surface.
- Requires more skill to control molten metal flow.
- Common in beam-to-column joints and structural frames.
- Suitable for both groove and fillet welds.
Vertical Position (3G or 3F)
- Welding is done vertically up or down the surface.
- More challenging due to gravity affecting the weld pool.
- Used in tall structural columns and vertical supports.
- Often applied in field welding where horizontal access is limited.
Overhead Position (4G or 4F)
- Welding is performed from underneath the joint.
- Most difficult position due to gravity and spatter control.
- Requires high skill and precision.
- Common in ceiling beams, underpasses, and elevated structures.
Structural Welding Applications
Shipping Container Welding
- Joins wall panels, floors, and roof sections for airtight, secure containers.
- Reinforces corners and edges to withstand stacking and transport loads.
- Uses MIG or flux-cored welding for fast, strong seams.
- Ensures weatherproofing and structural integrity during shipping.
Steel Beam Welding
- Connects I-beams, H-beams, and other sections in buildings and bridges.
- Provides high-strength welds to carry heavy loads and resist bending.
- Commonly performed in flat or horizontal positions for efficiency.
- Often inspected with NDT methods to verify weld quality.
Steel Frame Welding
- Assembles columns, rafters, and cross-bracing for industrial and commercial structures.
- Requires precise alignment and fit-up before welding.
- Utilizes stick or MIG welding.
- Ensures overall frame stability and load distribution.
Structural Pipe Welding
- Connects pipe sections for scaffolding, handrails, and support systems.
- Involves groove or fillet welds in various positions (flat, vertical, overhead).
- Often uses flux-cored or TIG welding for clean, strong joints.
- Ensures fluid-tight or load-bearing capability as needed.